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CNC Swiss Machining of Ultem Insulator for the Aerospace Industry

Ultem Insulator
Ultem Insulator
Ultem Insulator next to a quarter
Ultem Insulator next to a quarter

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Severna is a full-service machine shop experienced in working with a wide variety of plastic materials. When asked to create an Ultem® insulator for the aerospace industry, Severna had the materials, the tools, and the in-house design capabilities to provide the custom plastic fabricating services that the client needed. Using our CNC Swiss machining know-how, we made the piece in just a single step. Using natural-clear Ultem®1000, which has excellent thermal properties, the finished part measured .500" long, with a diameter ranging from .050" down to .043". We removed any burrs by hand and with cryogenic methods.

As an ISO 9001:2008-certified and AS 9100-compliant company, Severna can meet the special requirements of any industry. Please contact us today, or see the table below, to learn more about our plastic machining services.


CNC Swiss Machining of Ultem Insulator Project Highlights

Product DescriptionThis ultem insulator is used within an aerospace application.
Capabilities Applied/ProcessesPrimary:
CNC Swiss Machining
  • Machine in One Operation
Secondary:
Cryogenic & Hand Deburring
In House Designed & Manufactured Tooling Tolling
Equipment Used to Manufacture PartStar CNC Swiss Machining Center
Overall Part DimensionsLength: .500"
Diameter: Ø.050" down to Ø.043"
Tightest Tolerances±.0005"
Material UsedUltem 1000
Material FinishNatural-Clear
In process testing/inspection performed100% Dimensional Inspection
Industry for UseAerospace
Turn Around Time3 Weeks
Delivery LocationUnited States
Standards MetCustomer supplied print, 2D CAD Drawing
Product NameUltem Insulator

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