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CNC Swiss Machining of Ultem Beads for the Connector Industry

Ultem Bead
Ultem Bead
Ultem Bead next to a quarter
Ultem Bead next to a quarter
Ultem Bead
Ultem Bead

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Specializing in CNC machining of plastic components, Severna was well equipped to fulfill an order to make Ultem® beads for a connector application. Using Ultem® 1000, we manufactured the beads on our Star CNC Swiss Machining Center with a three-step process: drilling six holes on the bolt pattern; drilling a center hole; and trepanning both sides. The finished part had a diameter ranging from .100" down to .070" and a thickness of .030". Severna was able to maintain machining tolerances of ±.0005" throughout the manufacturing process. Burrs were removed by hand and with cryogenic methods. A large inventory and the ability to run lights out, 24 hours a day, enabled Severna to complete and deliver this order on time.

Severna has over 60 years of experience in the manufacture of precise plastic components. To learn more about our machining services, please contact us or see the table below.

Product DescriptionThese Ultem Beads are used within a connector application.
Capabilities Applied/ProcessesPrimary:
CNC Swiss Machining
  • Drill 6 Hole on Bolt Pattern
  • Drill Center Hole
  • Trepan Both Sides
Secondary:
Cryogenic & Hand Deburring
In House Designed & Manufactured Tooling
Equipment Used to Manufacture PartStar CNC Swiss Machining Center
  • Ran Lights out and for 24 Hours to meet Delivery Times
Overall Part DimensionsDiameter: Ø.100" down to Ø.070"
Thickness: .030"
Tightest Tolerances±.0005"
Material UsedUltem 1000
Material FinishNatural-Clear/White
In process testing/inspection performed100% Dimensional Inspection
Industry for UseConnector
Turn Around Time5 Weeks
Delivery LocationUnited States
Standards MetCustomer supplied print, 2D CAD Drawing
Product NameUltem Beads

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